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Go Back   Fun In B.C. > All about your Ride > Jeep Talk

Jeep Talk The only true 4x4

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  #1  
Old 04-10-2015, 12:49 PM
ChugLife ChugLife is offline
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Rust repair

This jeep was so badly abused and neglected before I got it makes feel like I'm playing catch up with all the repairs and such . The new project after the motor re and re was to fill in the rust as best I can so below is a before during and after process of sealing the rear quarters.

After cutting as much of the rust out of the Pass rear outer quarter panels this is what was left from the inside looking out.



This is a rough cut in



This is how it sits now, inside looking out



Outside looking up



Also re sealed the inner/outer fender seams while I was at it





Now we move over to the drivers rear quarter from the inside out,this represented a challenge because of the gas filler tube and took some creative trimming to seal up



Outside looking up,"rough in"





Inside looking out,still more work to do here



Still lots more to go on the rear quarters,once more pop rivets are installed and the urethane sealer dries all of this will receive a healthy coat of rubber undercoating including the inside of the fenders to cut down some road noise. Its not very pretty to look at but once its all back filled with the undercoating and the outer quarters re closed it won't be visible at all. I also don't have alot to work with which explains all the rivets and sealer but it's a start and a definite improvement over it's previous look. More pics to follow..........
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  #2  
Old 04-10-2015, 04:16 PM
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Trailjunkie Trailjunkie is online now
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nice . you had allot o rust eh
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  #3  
Old 04-10-2015, 05:46 PM
ChugLife ChugLife is offline
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Quote:
Originally Posted by Trailjunkie View Post
nice . you had allot o rust eh
over twice that much to repair but will take welding/brazing skills from this point
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  #4  
Old 04-10-2015, 08:14 PM
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Where's all the exhaust fumes gonna go now?
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Old 04-10-2015, 08:37 PM
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Stupid rusty jeeps

Should have just cut the lower rear quarters off
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  #6  
Old 04-10-2015, 09:00 PM
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Cut 'n' fold on rear,
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  #7  
Old 04-10-2015, 10:16 PM
SHITTY SHITTY is offline
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what are you using there? ( the grey stuff) i am not knowing body repair products at all.
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  #8  
Old 04-11-2015, 08:35 AM
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Seamen sealer.
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  #9  
Old 04-11-2015, 08:43 AM
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thought jeeps don't rust at least that's what jeople keep saying
looks good
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  #10  
Old 04-11-2015, 04:12 PM
ChugLife ChugLife is offline
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As far as cut n weld goes the drivers side would present the problem with the gas filler tube. I cut most of the rust out that was hiding behind the stock flares not realizing the rear quarters were wide open . I used some bendable sheet metal and the sealant was industrial eurathane. Should see under the rear seat and front quarters, bought a Flux core 110v welder to handle the rest of the work needed
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  #11  
Old 04-11-2015, 06:03 PM
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Here's when I did my quarter cut

http://www.funinbc.com/forum/showthread.php?t=107612
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  #12  
Old 04-11-2015, 06:36 PM
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There's another better fix for rusty Jeeps......buy another Jeep.
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  #13  
Old 04-11-2015, 06:40 PM
ChugLife ChugLife is offline
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damn that is some nice work
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  #14  
Old 04-11-2015, 06:40 PM
ChugLife ChugLife is offline
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So here's the finished end product for the rear quarters first picture is the urethane I chose for the project.



Pass side inside looking out



Pass side outside looking in



Drivers side inside out



Drivers side outside looking in



Pass side inner fender seam and wall



Drivers side inner fender seam and wall



Still plenty more to go but at least I'm making forward progress. Bought a flux core 110v welder to tackle the holes in the rear floors and front quarters so plenty more to go but thats all for now.........
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  #15  
Old 04-11-2015, 08:26 PM
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That sealed it up well
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